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Copyright of Applied Sciences (2076-3417) is the property of MDPI and its content may not be copied or emailed to multiple sites or posted to a listserv without the copyright holder's express written permission. Years ago I observed an exhibit in a showcase that was placed in the main lobby of the New Orleans International.This article provides a review of the methods of machining non-circular gears and presents the results of the research on the Fellows method using a shaper cutter, as well as the wire electrical discharge machining method. These methods are also used to manufacture internal gears.
Modern manufacturing methods using computer numerical control allow for the generation of non-circular gears with free-form tooth profiles and curvilinear teeth in their lengthwise direction. Due to the limited technological capabilities of traditional machines and tools, past manufacturing methods were unable to calculate the assumed shape of the tooth line and its profile.